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How Fuel Polishing Improves the Efficiency of Diesel Generators?

Unplanned downtime caused by power outages can cost you thousands of dollars, if not more. Businesses, educational institutions, hospital facilities, and residential complexes heavily invest in power backup. It is an excellent step towards enjoying uninterrupted power supply even when the main source is off. 

Maintaining the shelf life of a generator ensures a continuous power supply. There are many recommended best practices when it comes to fuel system maintenance. Regular fuel polishing is one such practice that you must be aware of.

Read on to learn more about fuel polishing, its benefits, and how it enhances the shelf life of diesel generators. 

What is fuel polishing?

Fuel polishing is a process for cleaning hydrocarbon and oil fuels in storage tanks for future use. The stored fuel goes through a filtration process, extracting contaminants without fuel additives.

Contaminants include microbial growth, sediment, and bacteria whose presence reduces the generator’s efficiency. The fuel polishing process helps reduce the build-up of sludge at the bottom of a diesel fuel tank.

What is a fuel polisher system?

A fuel polishing system is a set of tools that uses filtration systems to clean the fuel. Some generators come with a fuel polishing system, and when this is the case, owners do not need an external fuel polishing service. If a generator does not have fuel polishers, an engineer can be hired by a generator maintenance service provider offering a fuel polishing service.

Today, industrial backup power systems have an attached fuel polishing system that can automatically run.  Fuel polishing is an essential generator maintenance process that needs to be conducted at least annually.  

Why is diesel fuel polishing needed?

Generators use different fuels. Those that use diesel fuel must store it for a long time, sometimes as long as ten years. However, the fuel may start collecting contaminants within six months of storage. As diesel fuel is used, it can pull in external dirt that settles at the bottom of the tank. Hence, the generators must have their fuel polishing systems.

Diesel fuel generators must follow regular fuel quality tests, followed by fuel polishing, which is a vital pillar of this process. The result is improved fuel quality and uninterrupted fuel supply.

Benefits of filtering fuel tanks

Here is how diesel fuel polishing can expand the shelf-life of generators:

• The fuel storage tank cleaning process prevents sludge and microbial contamination from building up in the fuel tank bottom and on tank walls.
• The fuel polishing system helps maintain fuel quality and clean out contaminants.
• It is equipped with water separators that remove water that has entered the tanks.

Impact on diesel fuel power backup

• Fuel purity increases fuel supply and enables the efficient running of generators. This process increases the time needed to provide backup power systems during a power failure.
• Reduced fuel contamination enables the generator to operate properly. It reduces breakdowns and extends the shelf-life of the generator. Moreover, it has a direct impact on cost savings.
• There is no need to facilitate regular fuel replacement, which is costly.

In conclusion

Generator maintenance is needed for reliable power backup. Fuel polishing is a vital part of this process. Without it, the fuel quality deteriorates over time, affecting the generator's efficiency and longevity. Hence, the generator should have a fuel polishing system.

The best approach is to partner with the experts at Njord Filtration, who understand the challenges and offer top-notch fuel filtration services. Contact us to schedule a service visit.

Essential Diesel Filtration Tips for Cleaner and Healthier Marine Engines

Marine transportation like boats, ships, and yachts require a muscular build that allows them to keep you safe while navigating through unexpected environmental conditions. While there are multiple components that keep your marine vessel healthy, many people often deal with engine damage. One of the primary reasons why your boat’s engine is not performing well is due to contaminated diesel. 

Due to long-term diesel storage in ships and boats, the fuel eventually stores dirt, water, and other harmful pollutants, making it challenging for the vessels to operate adequately. But how can you cleanse the diesel that is already on the ship? Njord Filtration’s marine diesel fuel filter system is here for the rescue. 

In today’s blog, we will discuss how this diesel fuel filter can help you enhance the boat’s overall health. Keep reading to know more.

How to use them?

It is a simple process. The following is an expert guide on how you need to use these filtration systems:

1. Install the system
   First, ensure the filter is installed correctly on your vessel. There are three different filters: primary, secondary, and water-separating. (If this is your first time installing a filter, go through the user manual for better understanding. Also, install under expert supervision.)
   
   
2. Filter Process
   Once you have installed the system, it will work in the following ways:
   
   
   • Separate water: The water filtration will collect the stored water from the fuel and cleanse it.
     
     
   • Filtering out particles: After the water filtration process is successful, the primary filter will collect the dust particles, enhancing the fuel flow.
     
     
   • Polishing: Once done, the secondary filter will separate the minute dirt and debris from the fuel. After this diesel fuel filtration and purification process, your diesel is polished and fresh.

Precautions you must take

As easy as it may seem, fuel filtration can be challenging. Besides, one wrong move and your health and your marine’s engine may be compromised. That is why our experts have listed the focus precautions you must take when using a diesel fuel filter:

1. Correct system
   In many cases, the filtration systems do not fit perfectly due to incompatible designs. Ensure that you select one that supports marine vessels.
   
   
2. Study the manual
   We understand that user manuals can be long and boring, but you need to learn and understand every bit of the system to reduce the chances of potential risks. So, review the manual before using the filter system for everyone’s safety.
   
   
3. Regularly maintain it
   The diesel engine fuel filter maintenance must be your priority post-installation. Regularly look for leaks and test the quality of the fuel for improved performance. Apart from that, also ensure the fuel tanks are clean and unclogged.
   
   
4. Do not let the filter overload
   Always remember to check for overloaded filters. Not doing so can put a negative strain on the filtration system.
   
   
5. Spare parts
   Always keep spare parts and tools for emergencies.

What Makes Njord Filtration System the Best Choice?

It is not just us; our testimonies also scream authenticity and high value when choosing the Njord filtration system. The primary reasons why we are widely known in the industry are mentioned below:

1. Advanced technology
   Our modern and advanced filters promise top-notch technology when removing dust particles from the fuel.
   
   
2. Sustainable
   Our diesel fuel filter for engine protection ensures eco-friendliness, keeping your marine vessel and environment clean.
   
   
3. Meets standards
   We proudly say our diesel filtration systems meet the emission standard, making them more valuable.

(Also read from our previous blogs: The Importance of Fuel Polishing Systems for Diesel Generators)

Bottom Line

Managing and taking care of marine diesel can be a challenging task as not keeping it clean and polished can cause engine trouble, even during the voyages; and as we know, finding a mechanic in the middle of the sea does sound like mission impossible. So, to save yourself from a problematic situation like this, you must choose the Njord Filtration’s diesel fuel filter system because we offer expert technical care that ensures a swift trip and a healthy engine.

For more information or details, you can contact us here.

How to Effectively Clean Diesel Fuel Systems?

One of the common problems with deploying a diesel generator is fuel storage—which presents many challenges over a long time. While you might not be sure to stock up or leave a full tank sitting for an extended period, the contamination issue becomes much greater the longer it is kept. In turn, it may damage your generator and cause a breakdown when you need power for operations.

However, if you plan on storing diesel for a certain time, you can prevent contamination through a process called fuel polishing. Essentially, it removes impurities and reduces the chances of damage occurring. Here's how fuel polishing cleans your diesel fuel tank and why it is needed.

Filtering Diesel Fuel System

One common way of keeping water contamination and debris from forming in stored fuel for diesel engines is through filtration. During this task, diesel passes through progressively narrower filters, trapping suspended solids and letting fluids pass through. This helps in removing debris, sludge, and sediment from the fuel. Some diesel fuel filtration systems also offer the ability to clean water from diesel through absorption. 

However, relying on filtration alone may overwhelm the filters. Frequent filter changes are a sign of overworked filters and poor fuel quality. 

You must know that diesel fuel filter cleaning is a necessary step but not sufficient by itself. Sticking to a maintenance plan is a better option to avoid frequent fuel filter changes down the line!

What Does Fuel Polishing Treat?

Filtration is just one stage of fuel polishing, a technical cleaning process that removes sediment, water, and microbial contamination from diesel fuel engines. 

During this process, the fuel is filtered from the tank through a special process that involves filtration, centrifuges, and coalescers. Advanced filters help capture suspended particles and water separated from diesel by a centrifugal force. Water-blocking filtration media then absorbs if there's any residual water.

Fuel polishing is more thorough than filtration alone in eliminating contaminants and keeping the diesel at industry requirements. For those with generators and backup power sources, this significantly reduces the chance of a breakdown or damage to the machine due to bad fuel.

Not All Fuel Polishing is Equal

While fuel polishing is a better alternative to filtration, it is crucial to note that not all companies that offer polishing services do a complete job. Some do partial filtration when pumping the diesel from the fuel tank, and few do enough to address the existing sludge at the bottom. Others stick a tube in the tank and suck out sludge. 

When clean fuel is added to the dirty tank, microbial growth, and water issues return. This causes re-contamination practically before the technician has even left the site. In short, a partial fuel polishing process leads to wasted money and time.

How Often Should Fuel Polishing Take Place?

There are different schools of thought on the fuel polishing process and its frequency. However, most industry experts agree that it is best to do it at least once a year.

Usually, you need to remember that if you have an existing diesel fuel filtration system and utilize underground tanks that are free from water contamination, the need for fuel polishing is limited to just annually. Those with tanks more susceptible to contamination or storing higher amounts of diesel must consult an expert on an appropriate fuel polishing or fuel tank maintenance plan. 

The bottom line

Njord Filtration is an excellent choice if you're looking for a reliable company to help with the fuel polishing process. We offer affordable fuel maintenance contracts and fuel filtration products that ensure your diesel is ready for use with your generator. 

Our team is here to assist with all of your fuel storage needs. Contact us today for further details on high-efficiency diesel fuel filters.

Frequently Asked Questions

1. Why is industrial fuel system cleaning essential?
   Fuel system cleaning helps maximize machinery efficiency. Unclean fuel clog filters can damage injectors and impact the engine performance.
   
   
2. How often should fuel tanks be cleaned?
   Fuel tanks should be cleaned as needed and inspected twice yearly. The frequency of inspections depends on usage and the environment. Regular inspections help avoid silt, water pollution, and microbiological growth in the fuel tank.
   
   
3. What are the common causes of fuel contamination?
   Dirt and debris during refueling, water from leaks or humidity, diesel bugs in stored fuel, fuel degradation from storage are common reasons for fuel contamination.

Why Fuel Polishing Is Critical for Emergency Backup Systems

This fast-paced world seeks reliability and rapid responses. We are not just talking about the internet here, but the emergency backups that let enlarged industries thrive without dealing with power issues. 

Nevertheless, every industry, small to big, has adapted to emergency power backups, allowing them to allow power functionality immediately during the primary power line failure. This simple backup system comes with an Auxiliary Power Unit, Uninterrupted Power Supplies, and finally, the backup generator. These emergency backup systems support data centres, transportation centers, industrial plants, healthcare facilities, Military securities, etc. 

While it plays a vital role in backing up power during an emergency, it is also essential to periodically polish the fuel for swifter functionality. So, in today’s blog, we will talk about why Fuel Polishing for emergency systems is vital and how Njord Filtration can help you for safe practices. 

Keep reading to know more. 

The Importance of Emergency Fuel Polishing System

The fuel often stores contamination like dirt, debris, water, and other microbial growth that can negatively affect the overall quality of the fuel, making it impure, toxic, and unsafe for the backup system. So when you get the Emergency diesel fuel cleaning, you:

1. Improve the quality of the generator
   As we mentioned, unpolished fuel can be unsafe for the backup system and generator. It can also cause clogged filters, which can lead to failed generators.
   
   
2. Keeps the fuel clean
   Contaminated and unpolished fuel emergency systems can eventually degrade the overall system and slow it down. At the same time, clean and polished fuel will ensure smooth backup.
   
   
3. Regulatory
   Due to extreme pollution, the government has set specific regulatory terms that every industry must follow to be eco-friendly. So, when you keep your fuel polished, you ensure that no toxic pollutants are released.

What Happens When You Avoid Fuel Polishing?

So, when you avoid diesel fuel polishing for standby systems, you can face the following challenges: 

• System failure during emergencies
• Clogged filters and toxic pollutants
• Rusted tank, resulting in a damaged system
• Reduced lifespan of the system and its other vital components, leading to costly replacements
• Leakage leading to environmental violations

How to DIY Fuel Polishing for Emergency Systems

Thanks to modern technology, fuel polishing does not require professional help, especially when it is a small-scale power backup system. All you need to do is go through the user’s manual guide or check out the following tips for better clarity:

1. Check fuel quality
   First things first, start with checking the fuel quality. You can use a testing kit to check the content of debris, water, and mycobacteria.
   
   
2. Polishing equipments
   Once you have checked the fuel quality, you must prepare for the next step, which is polishing the fuel. For this process, Njord’s portable fuel water removal for emergency systems will be the best choice.
   
   (Also read from our previous blogs: Portable Fuel Polishing System: What is The Purpose of It)
   
   
3. Water Separator, circulator and filter
   The water separator allows you to separate the water and dirt from the fuel. Once you have done this, the Njord filtration system filters the fuel to remove tiny contaminants, resulting in delicate, polished fuel.
   
   
4. Add stabilisers
   Once the fuel polishing process ends, the stabilisers must be added to the fuel to keep it clean and contamination-free.

Precautions for Safe Practices

First of all, ensure to perform the fuel polishing under expert supervision if it is your first time. Apart from that, do keep the following things in mind for safe fuel polishing:

• Remember to wear protective gloves, glasses, and masks to avoid inhaling the gas. 
• Ensure to polish the fuel in a well-ventilated area.
• Do not dispose of the waste in random spots. Ensure to follow the regulatory terms properly.  
• Check the fuel quality regularly for instant polishing.

Bottom Line

Njord Filtration's fuel polishing for emergency systems allows industries to experience a smooth workflow. Our advanced technology is designed to fit the emergency systems perfectly.

For more information or expert consultation, you can contact us here.