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Choosing the Right Diesel Filtration System for Oil Industry Needs with Njord Filtration

Diesel filtration is essential to any oil industry, ensuring environmental safety and improving fuel efficiency. These advanced filters enhance functionality and separate dirt, debris, and other contaminants from diesel, keeping the quality of the diesel clean year after year.

In this blog, we will discuss the importance of choosing the right diesel filtration system for the oil industry and what makes Njord Filtration the best choice for you. 

Keep reading to know more. 

WHERE CAN YOU USE DIESEL FILTRATION IN THE OIL INDUSTRY?

The oil industry needs its own cleaning and purifying technology; a diesel filtration system does that. The following will help you understand where a diesel filtration system  is essential in the oil industry:

1. Processing Plants and Refineries
   A diesel filtration system is essential for keeping the oil clean and healthy, as it offers sufficient power backup to the plants and oil refineries.
   
   
2. Off-shore platforms
   A good quality oil ensures sustainability and safety in harsh environmental climates for every off-shore platform.
   
   
3. Transportation
   Oil or diesel filtration allows smooth transportation and logistics, ensuring that crude oil vehicles are 100% safe and functional.
   
   
4. Drilling rigs
   An advanced diesel filtration ensures the drilling rigs are well-maintained for seamless performance and prevents abrupt failure.

HOW DOES THE DIESEL FILTRATION WORK?

Simply put, the filtration system has multiple contamination removal systems. The following will explain in detail:

• Primary filtration
  The primary filtration or the coarse filter lets the diesel separate large dirt particles like rust and dust.

• Separate water
  Water storage in diesel engines can damage them. A good diesel filter with a water separator will ensure the water is separated from the diesel, preventing bacteria growth.

• Fine filtration

These filters will also ensure that every tiny and fine dust particle and debris is adequately removed for enhanced performance.

• Advanced treatment
  A good and reliable filter will ensure the diesel is clean and chemically treats the diesel for higher performance.
  
  
• Monitoring
  The filtration system will allow you to keep an eye on the overall quality of the diesel. This will enable you to figure out when to change or purify the diesel.

(Also read from our previous blogs: Portable Fuel Polishing System: What is The Purpose of It)

ENVIRONMENTAL BENEFITS OF DIESEL FILTRATION

Some of the major reasons why diesel filtration is a must in the oil industry are the following:

1. Clean combustion
   A healthy diesel in the engine will prevent the buildup of carbon monoxide and nitrogen oxide.
   
   
2. Prevents fuel degradation
   Using the filter allows you to maintain the diesel's original quality. Its waste minimization technique ensures reduced fuel disposal.
   
   
3. Prevents contamination
   It also permits long-term protection from dirt and debris that may disturb the quality of the diesel.

WHY CHOOSE NJORD FILTRATION FOR DIESEL FILTRATION IN THE OIL INDUSTRY?

Well, in one sentence - we are the best in the industry! And the following explains why:

1. We offer edge-cutting technology that allows diesel to undergo multiple stages of filtration, resulting in cleaner, contamination-free diesel.
   
   
2. Our diesel filters for the oil industry are designed to offer you enhanced performance without harming the environment.
   
   
3. You can opt for tailored filtration processes that suit your requirements.
   
   
4. Our diesel filtration systems are reliable, long-lasting, durable, and versatile. They are best for all types of industries, big and small.

BOTTOM LINE

Diesel is vital to the industry, and so is its quality. When it comes to the oil industry, you need to own advanced technology like Njord Filtration's diesel filtration system. This system flawlessly purifies old diesel, making it new and usable again. It enhances overall fuel quality while protecting the environment and saving your pocket. 

For more information on the filters, you can contact us here.

How Fuel Polishing Improves the Efficiency of Diesel Generators?

Unplanned downtime caused by power outages can cost you thousands of dollars, if not more. Businesses, educational institutions, hospital facilities, and residential complexes heavily invest in power backup. It is an excellent step towards enjoying uninterrupted power supply even when the main source is off. 

Maintaining the shelf life of a generator ensures a continuous power supply. There are many recommended best practices when it comes to fuel system maintenance. Regular fuel polishing is one such practice that you must be aware of.

Read on to learn more about fuel polishing, its benefits, and how it enhances the shelf life of diesel generators. 

What is fuel polishing?

Fuel polishing is a process for cleaning hydrocarbon and oil fuels in storage tanks for future use. The stored fuel goes through a filtration process, extracting contaminants without fuel additives.

Contaminants include microbial growth, sediment, and bacteria whose presence reduces the generator’s efficiency. The fuel polishing process helps reduce the build-up of sludge at the bottom of a diesel fuel tank.

What is a fuel polisher system?

A fuel polishing system is a set of tools that uses filtration systems to clean the fuel. Some generators come with a fuel polishing system, and when this is the case, owners do not need an external fuel polishing service. If a generator does not have fuel polishers, an engineer can be hired by a generator maintenance service provider offering a fuel polishing service.

Today, industrial backup power systems have an attached fuel polishing system that can automatically run.  Fuel polishing is an essential generator maintenance process that needs to be conducted at least annually.  

Why is diesel fuel polishing needed?

Generators use different fuels. Those that use diesel fuel must store it for a long time, sometimes as long as ten years. However, the fuel may start collecting contaminants within six months of storage. As diesel fuel is used, it can pull in external dirt that settles at the bottom of the tank. Hence, the generators must have their fuel polishing systems.

Diesel fuel generators must follow regular fuel quality tests, followed by fuel polishing, which is a vital pillar of this process. The result is improved fuel quality and uninterrupted fuel supply.

Benefits of filtering fuel tanks

Here is how diesel fuel polishing can expand the shelf-life of generators:

• The fuel storage tank cleaning process prevents sludge and microbial contamination from building up in the fuel tank bottom and on tank walls.
• The fuel polishing system helps maintain fuel quality and clean out contaminants.
• It is equipped with water separators that remove water that has entered the tanks.

Impact on diesel fuel power backup

• Fuel purity increases fuel supply and enables the efficient running of generators. This process increases the time needed to provide backup power systems during a power failure.
• Reduced fuel contamination enables the generator to operate properly. It reduces breakdowns and extends the shelf-life of the generator. Moreover, it has a direct impact on cost savings.
• There is no need to facilitate regular fuel replacement, which is costly.

In conclusion

Generator maintenance is needed for reliable power backup. Fuel polishing is a vital part of this process. Without it, the fuel quality deteriorates over time, affecting the generator's efficiency and longevity. Hence, the generator should have a fuel polishing system.

The best approach is to partner with the experts at Njord Filtration, who understand the challenges and offer top-notch fuel filtration services. Contact us to schedule a service visit.

The Importance of Regular Fuel System Maintenance

Your equipment's fuel system is made up of key components such as the fuel tank, pump, filter, nozzles, and lines. Each part is important for ensuring the engine gets the right fuel at the right pressure. Fuel maintenance systems are needed to keep these systems running smoothly and efficiently.

Why Regular Fuel System Maintenance Is Important

There are many reasons to keep up with fuel system maintenance, such as

• The fuel injectors and filters need to be cleaned so that the engine gets the right amount of fuel and air. 
• It saves money because well-kept fuel systems use less fuel and work better.
• If dirt and other things can't get into the engine, it stays in better shape and lasts longer.
• As long as the fuel system is well taken care of, it won't break down as often. That means less issue and money spent on fixes.
• A clean fuel system helps fuel burn more efficiently, which cuts down on harmful smog and keeps the environment healthy.

Signs Fuel System Maintenance Is Needed

Proper fuel system maintenance helps catch common issues and helps avoid sudden breakdowns and expensive fixes. Some of the signs that your equipment needs fuel system maintenance are when there is:

• trouble starting the engine
• loss of power or moving slowly
• more fuel being burned
• uneven running or frequent stops
• fuel pump making strange noises

What Happens If You Ignore Fuel System Maintenance?

Not taking care of your fuel system can cause big problems that will lower its performance and cost a lot to fix. Over time, dirt, debris, and fuel impurities can clog up important parts, making your equipment run more slowly and less efficiently. Things to keep an eye out for are these:

1. Fuel injectors that are clogged
   Fuel injectors are very important for making sure that the engine gets the right amount of fuel. If blocked, you will get issues like
   
   • Engine troubles: It will take a long time to start and doesn't run as easily as it should.
   • More fuel used: When injectors get clogged, the engine has to use more fuel to make up for it, which drives up costs.
   • Rough engine operation: This can lead to misfires, uneven running, and even damage to the engine.
2. A fuel filter that is dirty or clogged
   Fuel filter ensures that things like dirt and other things can't get through the engine. However, if it gets stuck, it can damage the engine more quickly and decrease the flow of fuel.
   
   Also Read: Fuel System Maintenance: Best Practices for Maintaining Reliable Fuel Quality
   
3. Fuel pump problem
   The fuel pump makes sure that there is always fuel in the engine. If it breaks down or weakens, bigger problems can happen like:
   
   • An engine sputters: Fuel supply that isn't constant leads to inconsistent performance.
   • Having trouble starting: If the pump is weak, it might take more than one try to start the engine.
   • Working with noise: A pump with trouble can make strange whining sounds that let you know it's about to break down.

Long-Term Effects of Not Taking Care of Your Fuel System

Not taking care of your fuel system can cause bigger problems in the long run:

• Engine breakdown: If you don't maintain your engine, it can become permanently damaged and cost a lot to repair.
• More pollution: Bad fuel combustion causes more damage, reducing environmental efficiency.
• Less valuable equipment: When machinery experiences frequent failures and maintenance concerns, its resale value and reliability are negatively impacted.

What Can Fuel Maintenance Systems Do for Your Equipment?

Fuel maintenance can boost the performance of your equipment with a clean fuel supply, make sure the fuel usage is in the right amount, find out if there are any leaks and offering you information on how to use your fuel the best way! This will ultimately save you money, make your equipment more efficient, and extend its life by preventing problems related to dirty fuel and incorrect fuel levels.

The best things about a fuel maintenance system are:

• Clean Delivery of Fuel: Regularly filtering fuel removes water, dirt, and other particles that can clog filters and injectors. This improves the engine's performance and its lifespan. 
• Monitoring Fuel Levels: Sensors track the fuel quantity in tanks and provide real-time updates to ensure you don't run low and can refuel promptly. 
• Detecting a Leak: Systems are capable of identifying potential fuel leaks, helping to prevent waste and safeguard individuals.

Summing Up

It is important to keep the power system in good shape in any field that uses machines and tools. Fuels that are well taken care of will work well, last a long time, and save you money whether you use them in industry or transportation. Fuel maintenance systems can make sure the machinery is always ready to use and works well.

Want to keep an eye on the quality of your fuel but don't want to put in a permanent fuel filter? We'll test the fuel for you as part of our fuel repair deal at Njord Filtration. Would you like to know more? Get in touch!

Frequently Asked Questions

1. What makes maintenance of the fuel system important?
   Maintenance regularly keeps the equipment in good shape, cuts down on fuel waste, keeps it from breaking down, and makes it last longer.
   
   
2. What are some signs that my fuel system needs to be fixed?
   Some of the most common signs are having trouble starting the engine, losing power or performing slowly, using more gas, running rough or frequently stopping, and hearing strange noises from the fuel pump.
   
   
3. Does fuel quality affect how well an engine works?
   Yes, bad fuel can jam injectors, make burning less efficient, and cause more pollution. Regular testing and filtering make things work better.
   
   
4. What can I do to make sure my fuel is clean?
   A fuel care contract, like the one Nor Filtration offers, makes sure that testing, filtering, and tracking happen regularly to keep the fuel clean.

How to Effectively Clean Diesel Fuel Systems?

One of the common problems with deploying a diesel generator is fuel storage—which presents many challenges over a long time. While you might not be sure to stock up or leave a full tank sitting for an extended period, the contamination issue becomes much greater the longer it is kept. In turn, it may damage your generator and cause a breakdown when you need power for operations.

However, if you plan on storing diesel for a certain time, you can prevent contamination through a process called fuel polishing. Essentially, it removes impurities and reduces the chances of damage occurring. Here's how fuel polishing cleans your diesel fuel tank and why it is needed.

Filtering Diesel Fuel System

One common way of keeping water contamination and debris from forming in stored fuel for diesel engines is through filtration. During this task, diesel passes through progressively narrower filters, trapping suspended solids and letting fluids pass through. This helps in removing debris, sludge, and sediment from the fuel. Some diesel fuel filtration systems also offer the ability to clean water from diesel through absorption. 

However, relying on filtration alone may overwhelm the filters. Frequent filter changes are a sign of overworked filters and poor fuel quality. 

You must know that diesel fuel filter cleaning is a necessary step but not sufficient by itself. Sticking to a maintenance plan is a better option to avoid frequent fuel filter changes down the line!

What Does Fuel Polishing Treat?

Filtration is just one stage of fuel polishing, a technical cleaning process that removes sediment, water, and microbial contamination from diesel fuel engines. 

During this process, the fuel is filtered from the tank through a special process that involves filtration, centrifuges, and coalescers. Advanced filters help capture suspended particles and water separated from diesel by a centrifugal force. Water-blocking filtration media then absorbs if there's any residual water.

Fuel polishing is more thorough than filtration alone in eliminating contaminants and keeping the diesel at industry requirements. For those with generators and backup power sources, this significantly reduces the chance of a breakdown or damage to the machine due to bad fuel.

Not All Fuel Polishing is Equal

While fuel polishing is a better alternative to filtration, it is crucial to note that not all companies that offer polishing services do a complete job. Some do partial filtration when pumping the diesel from the fuel tank, and few do enough to address the existing sludge at the bottom. Others stick a tube in the tank and suck out sludge. 

When clean fuel is added to the dirty tank, microbial growth, and water issues return. This causes re-contamination practically before the technician has even left the site. In short, a partial fuel polishing process leads to wasted money and time.

How Often Should Fuel Polishing Take Place?

There are different schools of thought on the fuel polishing process and its frequency. However, most industry experts agree that it is best to do it at least once a year.

Usually, you need to remember that if you have an existing diesel fuel filtration system and utilize underground tanks that are free from water contamination, the need for fuel polishing is limited to just annually. Those with tanks more susceptible to contamination or storing higher amounts of diesel must consult an expert on an appropriate fuel polishing or fuel tank maintenance plan. 

The bottom line

Njord Filtration is an excellent choice if you're looking for a reliable company to help with the fuel polishing process. We offer affordable fuel maintenance contracts and fuel filtration products that ensure your diesel is ready for use with your generator. 

Our team is here to assist with all of your fuel storage needs. Contact us today for further details on high-efficiency diesel fuel filters.

Frequently Asked Questions

1. Why is industrial fuel system cleaning essential?
   Fuel system cleaning helps maximize machinery efficiency. Unclean fuel clog filters can damage injectors and impact the engine performance.
   
   
2. How often should fuel tanks be cleaned?
   Fuel tanks should be cleaned as needed and inspected twice yearly. The frequency of inspections depends on usage and the environment. Regular inspections help avoid silt, water pollution, and microbiological growth in the fuel tank.
   
   
3. What are the common causes of fuel contamination?
   Dirt and debris during refueling, water from leaks or humidity, diesel bugs in stored fuel, fuel degradation from storage are common reasons for fuel contamination.